Feb 28
Hobby CNC Machine
icon1 admin | icon2 General | icon4 02 28th, 2010| icon31 Comment »

With a little effort and creativity you can make your own hobby desktop CNC machine.

Hobby CNC Machine

Hobby CNC routers offer the hobbyist, whether woodworking or model making, a great piece of equipment with extensive technology for a very affordable price. Usually, hobby CNC routers are small and are desktop/tabletop apparatuses. They are very portable and come in a large variety of different sizes.

Hobby routers can be very little machines that sit on top of the counter or other hobby routers can be a little larger and have their own tables and set up that sits out in the middle of the shop floor. The size of the hobby CNC router that you need will depend upon what type of work you are planning on doing with the machine. Furniture builders may want a larger machine while model makers will probably require one of the smaller hobby CNC routers.

Before deciding on the hobby CNC router that is right for you, you will first need to determine what exactly it is that you will be using the machine for and if there is any possibility that you may want to end up doing larger projects in the future. By determining this, you know that the machine that you are going to purchase will be big enough for you to begin with and if you have plans on expanding, then purchasing a larger hobby CNC router with CNC software will be your best bet.

Once you determine what size of router you will need, you will need to determine your budget. Knowing how much you can spend on a machine like this will help you to determine what your options are. When it comes to these types of routers, you have several options. They are:

Build one yourself
DIY CNC router kits
Purchase one ready to go

If you have knowledge of the CNC technology and have some sort of idea how machines work in terms of circuitry, etc, then it would be easy for you to build a CNC router for yourself. You can purchase plans that will give you the idea of where to begin and what path to take.

Next are the DIY CNC router kits. These kits are great if you are not for sure what parts you will need, etc. These kits include everything that you need from the instructions to the brackets to even the motor. They may cost you a little bit more than just buying the parts individually and building it yourself. If you cannot weld, don’t worry. Sometimes you can purchase bolt together kits.

Finally, purchasing one that is already ready to go may be more expensive, but it can save you a lot of time and headache in the long run. Plan on spending a couple of thousand at least for the better brands of the hobby CNC routers. Contact your local dealer and then do some comparison shopping with other brands and on the internet. You may be able to find a more affordable machine that will still allow you to do what you need it to.

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Feb 27
CNC Software
icon1 admin | icon2 General | icon4 02 27th, 2010| icon31 Comment »

CNC-computer numerical control is a software necessary for machine performance. 

CNC Software

Generally it is considered to be the "intelligence" that governs the type of operation performance or the overall capacities of the machine. The software will be how the machine designs, cuts and operates the work that the operator programs into the computer.

CNC software also uses electronic memory modules where information is automatically stored inside the CNC machine. In some case this information cannot be changed and in others, through the use of temporary memory, it can be changed.

Generally speaking the computer is very important to the process of the desktop CNC software because the computer numerical controls are usually outside the machine on a small or large keyboard. The computer is offline when it is performing the programming of parts and the computer controls the other parts that are necessary to create the product, depending on the type of CNC in use.

There are four basic software types that CNC uses:

Manual G Code Programming

Many of the larger commercial machines use and it is used for simple machine processes. The drawbacks of this type is that it takes a long time for someone to learn how to program G Codes and if you want to use more complicated machines, it is time consuming to learn how to use it. Because if these issues, many operators would rather not learn how to do this and

Offline CAM Programming

This type of programming can be done using a local PC and generally is available for larger desktop CNC milling machines as well as some of the smaller desktop CNC machines. This software can’t be used without a PC at the front end aspects of the machine. This software is also difficult to learn and takes a long time to completely understand for many people.

Conversational Programming

This type of programming is a better type of software program for the use of CNC because it is intuitive, which means it is simple to learn by the average computer person and it is similar to the programming in regular PCs. The reason this type was developed was so that it could do both simple and complex parts without having to take so long to learn.

Windows Based Programming

Many CNC software programs are now Windows based which means it works through Windows XP or Windows VISTA. The operator can import CAM and CAD programs and it can import other types of software like dxf files depending on the type of machine being used.

Today all CNC programs go by a variety of names including MSHAK-CNC, ProtoTRAK or TRAK, and OpenCNC all with their unique way of approaching a CNC system.

Also the purpose of each software program is to make life easier for the operator and make the machine do what is required. The easier the software is for the operator to program, the more the machine will be used. The particular software has also been used with CAD and CAM systems which makes this easier for many operators.

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Feb 26

If you own a business and you need a CNC machine but you wouldn’t like to spend a fortune then you came to the right place.

Desktop CNC Milling Machines

Desktop CNC milling machines are now available on the market. These machines are compact and lightweight and can be a great addition to any shop. It incorporates the use of computer numerical controlled technology into a handy, lightweight machine. These machines are low cost alternatives to their grown counterparts.

Desktop CNC milling machines are still rigid enough to cut those precise measurements that you need and that CNC machines are known for. Do not let their size fool you. They are still high tech pieces of machinery that are operated by software programs that require very little human interaction.

These machines can be used in milling any type of metal. They are easily operated and offer any shop high tech capabilities. Many different manufacturers offer a desktop CNC milling machine and with each manufacturer come different options; however, most of the desktop CNC milling machines are set up the same way.

Here are just a few of the things that you can do with a desktop CNC milling machine. They are:

Jewelry manufacturing
Engraving
Precision prototype development
Low production manufacturing
Precision 3D mold making
Drilling or milling of plates or panels
PC board drilling
And much more

They are great for use in:

Schools
Research labs
Hobby shops
And much more

These machines come in a variety of different sizes with many different features. Some are for milling of non-metal materials only. Some are enclosed as the machine does the work, creating a very safe work environment. Some offer speeds of 11,000 rpm to 25,000 rpm. They usually use simple computer interfaces and are fairly easy for anyone to use.

Just like with any other type of CNC machine, they operate off of several different axes; usually the three main ones: X, Y, and the Z axis. Engraving is a breeze with professional results each and every time. It is the perfect machine to start students out on to learn the CNC technology and software. With a weight of usually less than two hundred pounds, these machines can usually be placed just about anywhere: on countertops, tables, etc. They are handy and can be placed out of the way easily if needed.

CNC technology does not have to be just for the big guys. Little shops, schools, and labs need the same technology and the desktop CNC milling machines offer this high tech technology in a compact size. Even though the desktop CNC milling machines cannot perform to the level or capacity that its grownup companions can, they can still make life easier for many shops and people out there today.

If you have any questions about a desktop CNC milling machines, contact the dealer. Remember to shop around to find the right machine for you. Different manufacturers offer different machines, in different sizes with different options. By talking to the dealers, you will be able to find the right machine for you.

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Feb 25
CNC Milling Machines
icon1 admin | icon2 General | icon4 02 25th, 2010| icon31 Comment »

CNC milling machines made carving and cutting trough metal, wood, plastic and carbon a piece of cake. Not to mention the precision.

CNC Milling Machines

Taig manufactures desktop CNC milling machines. No matter if you are working with wood, metal, plastic, aluminum or brass, the Taig CNC milling machines can handle the project. These machines are quality machines that offer the same features as the larger versions in the industry. Now, you can use the CNC technology for smaller projects and in smaller environments and for different purposes.

These machines may be small but you can guarantee that the construction is of large quality. Taig has been an aerospace manufacturer for nearly twenty years, so their engineers know what qualities need to be in their machines that can offer their clients big results. Better qualities in the machine mean better quality machines in the end. You can definitely guarantee that with a Taig CNC milling machine, quality is one of the top priorities.

The Taig CNC milling machine stands out among the competition. You can count on this machine having the most precision, the fastest speeds, being the most powerful, being the most capable and the most economical of any other desktop CNC milling machine on the market. They have been designed by top engineers to incorporate the technology that allows these machines to operate on the top level.

This machine features a step resolution of 0.000125 inches and advanced bi-level chopper drive technology that is coupled together with a new 200 oz-in. stepper motors. This pairing offers rapid transverse speeds of up to 30" per minute and the whole time having high motor torque.

This machine operates on the three axis technology that CNC machines are so famous for. On the X axis, the machine offers a hard anodized cross slide table with a 45 deg. Dovetail. On the Y axis, the machine offers rail ways that have been precisely ground to 90 deg. On the Z axis, you can expect to find steel box ways and the Z axis swivels 90 degrees.

The total dimension of the Tiag CNC milling machine is 21"x20"x24" (with the motors) and the total weight of the machine is only 85 pounds. This makes it completely movable just in case you change the location of your shop, etc.

Computer numeric controlled technology has been highly sought after by many companies, industries and even home hobbyists or craftsmen. At the beginning, this technology was extremely expensive and it left a lot of people out. They could only dream about owning a machine like the Tiag CNC milling machine. Nowadays, things that changed and the technology has become less expensive, making it more widely available to everyone just the same.

You can expect to purchase a desktop CNC machine like this for approximately a little less than $2400.00, depending upon which version you wish to buy. Now, that’s a price that everyone can afford. The home craftsman, hobbyist, or small shop owner can now take advantage of this technology to further educate themselves, further increase their customer base, further increase their income or just to simply make it easier upon themselves to make the projects that they love to create.

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Feb 24
Desktop CNC
icon1 admin | icon2 General | icon4 02 24th, 2010| icon3No Comments »

CNC routers can be quite expensive. It all depends on what kind of router do you need.

Desktop CNC

The desktop CNC router is a smaller version of the CNC routers that are available to larger corporations. This handy sized machine is perfect for any hobby shop, small machine shop, furniture makers, etc. It incorporates the same type of computer numeric controlled technology that the larger machines have.

These small desktop CNC routers are perfect for a variety of different jobs. They can be used for:

Milling trophies
Routing
Engraving
Prototyping
Drilling
Carving
Model making
Sign creating
Making toy parts
Arts and crafts
Education
Sign tags
Awards
Instrument making
Plaques
And much more

There are an endless number of things that you can do with the desktop CNC router. These semi-portable machines are a great addition to any shop and can even help to add income into your wallet.

There are several different companies who make lathes Cnc milling machines and with each company, there are different options that are available. Some options include: different size motors, circular interpolation, helical interpolation, automatic cycle, line-by-line cycle, liner interpolation, and much more.

Servo motors are usually 2.5 horsepower. These motors still offer large rpm speeds and precision that CNC machines are known for. These desktop CNC router machines come with computer software that is designed to work with the machine.

If you already know CNC technology, computers, and graphics, then operating this machine to its designed capabilities will be no problem. You may even be able to push the machine past its intended capabilities and become even more creative. If you do not already have experience in these areas, do not worry. The interface that is used is easy for learning and for operation. You may not be able to take advantage of the machine’s capabilities fully; however, that will all come with time. The more you use it, the more you will learn and in the end you will know your machine inside and out. Then, you will be able to basically create anything that you want.

Just like with the larger CNC machines, these machines still operate on several different axes. There are usually the basic 3 axes that are used: the X, Y and Z axis. This technology allows you to even create 3D images and sculptures. You can truly develop and create anything that you can think of with this machine.

These machines are designed for smaller projects and short run times. Do not expect to turn out large production lines of products; That is just not within the machine’s capabilities. Small, short projects are more like it.

To find the machine that it is right for you, you will want to shop around. There are different sizes and different options available. You must have in mind what you intend to use the machine for and then you have to make sure that the motor, rpm speed, and so on will allow you to perform your job accurately. These machines are affordable, but you don’t want to waste your money purchasing the wrong machine.

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Feb 23

CNC machine price tags can be high. That is why people often choose to rent a cnc machine instead of buying it. But if you have a bit creativity in you why don’t you choose to build one. There are plenty of useful information on internet on how to build a cnc machine from scratch.

Lathes Cnc Milling Machines

A milling machine is a machine tool used for the shaping of metal and other solid materials. Milling machines exist in two basic forms: horizontal and vertical, which terms refer to the orientation of the cutting tool spindle. Unlike a drill press, in which the workpiece is held stationary and the drill is moved vertically to penetrate the material, milling also involves movement of the workpiece against the rotating cutter, the latter which is able to cut on its flanks as well as its tip. Workpiece and cutter movement are precisely controlled to less than 0.001 inches (.025 millimeters), usually by means of precision ground slides and leadscrews or analogous technology. Milling machines may be manually operated, mechanically automated, or digitally automated via computer numerical control (CNC).

Milling machines can perform a vast number of operations, some very complex, such as slot and keyway cutting, planing, drilling, diesinking, rebating, routing, etc. Cutting fluid is often pumped to the cutting site to cool and lubricate the cut, and to sluice away the resulting swarf.

When you want to build your own CNC machine there are literally thousands of plans and step-by-step websites that offer information on how to do it. The only thing you will have to decide is what type of CNC machine you want to make.

Every CNC machine will have the following components: Control Panel – It is that part, which has the small, or large computer keyboard. This is where the G-Codes are programmed into the machine. Coolant supply tubes – These are pipes through which coolant is pumped. It keeps the metal cool and lubricates the cutting tool. Table is the surface on which the work piece is kept or attached with the help of a clamp. The work piece sits here while it is milled. Axis Every machine has one and the size and function are determined by the number of axis which can vary from one to six Column – It is the name of the part that runs along the axis and it holds the milling or cutting part. Cutting Tool – This is attached the column and it is what makes the actual cut on the surface according to the way it is operated. Spindle – It is what holds the cutting tool in place There is a large variety of milling machines to be found. Here are a few examples: – The vertical CNC mills are equipped with vertical spindle axis. A vertical spindle axis means that the cutting tool that does the milling i 1000 s held vertically in the spindle and it spins on the spindle’s axis. This allows you to drill or make plunge cuts while extending the table. Bed mills and Turret mills are part of this type of mills. The horizontal CNC mills are equipped with the same kind of table as the vertical variant. But in this case the cutters are attached to a spindle that runs horizontally across the table. Those who use these machines for a hobby will find the box mill the most useful. This is simply mounted on a bench and goes up and down. There is also the Knee mill that has an x-y table and moves up and down the column. Something called the vertically adjustable knee is used is used to adjust these mills. The larger industries mostly use the C-Frame mill because it is the best one for large-scale works. It only moves up and down and has a fixed spindle head for allowing it to move like that.

Most do it yourself information gives you pictures and step by step instructions as to how to start and complete your CNC machine. Although many people want to build a desktop CNC machine from the bottom up you also have the option of using kits or modifying a regular machine you have to the CNC. As an example, you may have a lathe machine that you want to convert to CNC and all you will need to do is make a few extra steps.

For those who do not want to get hit by the high costs, there is affordable CNC machine financing available from various companies in the market. The upfront payment of such a machine would be quite large.

There are 2 basic forms to milling: Vertical and Horizontal, these two terms refer to cutting spindles orientation. Where some machines like a drill press require the machinery to move and the material to remain stationery during the process, milling equipment differs. The milling tool usually stays stationery and the material (workpiece) is moved against the spinning cutter. If the milling machine is required to move it is done so precisely by computer to less than .025 millimetres (0.001 inches), lead screws and ground slide allow this to happen.

The person who builds their own machine needs to know about circuitry, computers, programs and how to put machines together. All of this may be information that you already have especially if you have a job where you are working a CNC machine or if you have had a general interest hobby in making metal or other types of parts.

If you are looking into acquiring this equipment for your workshop then make sure you look into it properly, they must be used by a professional (I can not state that enough) the misuse of the equipment can be dangerous.

When you are looking for CNC milling machine parts and components there are a variety of places where you can find them. There are many Internet sites and the machines come in a variety of prices.

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Feb 22
Affordable Cnc Machine
icon1 admin | icon2 General | icon4 02 22nd, 2010| icon31 Comment »

Thanks to technology progress and hard competition, today plasma cutting CNC machines are a lot more affordable than only a couple of years ago. 

Affordable Cnc Machine

The plasma cutting process uses high velocity as well as high temperature ionized gas along with an arc, to cut different types of materials.

Plasma cutting process

The plasma cutter torch has a high velocity ionized gas that conducts electricity, which is used to heat the work piece and eventually melts the material. While the purpose of the arc is to melt the material with its high heat, the function of the gas is to blow the molten material away from the piece and cut the material. Due to the force of the plasma, you get a clean cut with very little or no slag at all. The plasma arc roughly has a speed of up to 20,000 feet per second (that’s more than 13,000 miles per hour!) while the temperature is as high as 30,000 F.

Different types of Plasma cutting machines

Plasma cutting machines are available in a variety of types such as plasma torches, desktop CNC plasma torches, and plasma cutters. Compressed air or nitrogen is used as a cutting gas in plasma cutting torches. The torches have a narrow-width kerf along with a water-cooled electrode. Plasma torches use a high temperature gas steam, which is produced by passing the gas through an electric arc discharge. The plasma torch has two electrodes that are metallic and tubular in nature. The electrical arc flows between the negative or positive electrodes. Plasma cutters are specially used for cutting steel and materials that conduct electricity.

Advantages of Plasma cutting machines

* They provide high quality cuts and fast travel speeds.

* It is a low cost process for short runs as no physical tooling is required.

* A cost effective option for thick metal sheets.

* As compared to laser cutting can cut thicker sheets.

* It can be used to cut a wide variety of geometric shapes along with 2D shapes that do not require too much precision.

Specifications

The process can be used on ferrous and non-ferrous metals and requires only software tooling. It helps to reduce cost by reducing total cut length. At times, some warping may occur on complex parts. The cut edge is somewhat roughened and may show the presence of an oxide layer. Further, the plasma cut surface may not be precisely perpendicular to the surface of 1000 sheet material.

eMachineShop offers you information about various types of CNC machines along with cnc programming services and other cutting techniques such as Plasma cutting and Laser cutting. Visit the site eMachineShop.com to design and order custom plasma cut parts today!

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Feb 21
Cnc Programming Services
icon1 admin | icon2 General | icon4 02 21st, 2010| icon31 Comment »

Today CNC or Computer numerical control machines are fully automated. Old machines needed someone to stand by it to adjust its functions. CNC machines need an operator just to enter data and the rest of the job will be done by the machine.

Cnc Programming Services

For a better explanation, I’m going to use the example the website I researched for this information used to make things a bit more clear. A drill press is used to machine holes, this is a repetitive motion, however, a person must stand over the machine to line up the drill with the holes and make sure the drill stays lined up. A person is required to do something every step of the way. However, a person can only do so much, and as production grows so will the amount of ‘holes’ so to speak, and the operator will eventually find it hard to keep up. In order to create more production, a cnc programming service and set up can be added. The cnc machine can do everything that an operator would be required to do. Once the machine is setup and running, it can take the place of the operators, the cnc machine is so easy to run, the operators tend to get bored during lengthy productions.

The desktop cnc machine or course can do much more complicated operations that require much higher skill levels. A cnc programming service can improve automation so much that most of the time operator intervention can be reduced or all together eliminated to do other things. The second benefit is that cnc programming services and technology is consistent and accurate and once the program is verified, the machine will run efficiently and consistent, no matter how many work pieces need to be produced. A third benefit offered by most forms of CNC machine tools is flexibility. Since these machines are run from programs, running a different work piece is almost as easy as loading a different program. Once a program has been verified and executed for one production run, it can be easily recalled the next time the work piece is to be run.

This leads to yet another benefit, a fast change over. Since these machines are very easy to setup and run, and since programs can be easily loaded, they allow v 1000 ery short setup time. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, CNC machines allow motion control in a revolutionary manner. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. If you need more information about cnc programming services there is a lot of information about it on online Cnc machine shops.

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Feb 20
Cnc Machine Shops
icon1 admin | icon2 General | icon4 02 20th, 2010| icon31 Comment »

Every entrepreneur would love to live the classic story of the man who dropped out of school to start working on something small in his garage and eventually became a billionaire. It doesn’t always happen to everybody, but it can happen. What you don’t hear about is all of the time and energy it took on the back end to make that kind of success happen. Usually these entrepreneurial ventures were more than just opening up a restaurant.

Manufacturing entrepreneurs have a much tougher problem on their hands. They have the initial prototype of a part that has been mish-mashed together to create the ideal piece, but when it comes to mass production of it, the pieces may require using several different materials of different shapes and sizes. For manufacturers, this can be extremely expensive because you may need different machinery for each material or each part size. Startups just don’t have this kind of money.

Luckily, technological advancements have created miracle drugs for manufacturing entrepreneurs. Prior to the computer age and CAD technology, manufacturers would have to make a series of manual settings to drills and saws, which would take a very long time altogether. CNC machines, computerized manufacturing systems, can take precise specifications from computer programs, CAD files, etc. to be able to create replicas of parts in mass quantity. They don’t have to worry about natural wear on the processes throwing things out of alignment. The benefit of CNC machining is that parts are created with greater much more quickly and with greater accuracy than they otherwise would be using older technology. Entrepreneurs don’t have to wait around for weeks while their parts are built. The speed of the process also means that entrepreneurs can respond to time-critical late orders from their customers.

CNC machines often employ intense cutting technology, able to slice and drill through a variety of materials – anything from steel to titanium to plastic. One of the most effective types of cutting technology is waterjet cutting. Waterjet cutting shoots water along with an abrasive material to be able to cut through material that would otherwise be difficult to work with using laser or other heat-emitting methods. Waterjet cutting is a 1000 huge improvement over typical cutting methods, because heat often damages the structural integrity of the material while it cuts. This can leave the product more unstable over the long term.

For entrepreneurs looking to create pieces in large quantity, there are no better options than contracting for a CNC machine that employs waterjet cutting. While these machines aren’t usually affordable for the typical manufacturer, CNC machine shops can be contracted to use these technologies at a reasonable cost. This saves a lot of time and money for the entrepreneurial manufacturer.

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Feb 19
Cnc Router
icon1 admin | icon2 General | icon4 02 19th, 2010| icon3No Comments »

Find out all about CNC router machines. This desktop CNC is used for carving in to wood, plastic or metal.

Cnc Router

Many small fabricating shops, and even individuals are finding the accuracy and versatility of a CNC router very useful. As used equipment becomes available, more and more will be in demand since the price is lower for used equipment.

But they are still an expensive addition to the home shop, and plans to make your own have now become available in sizes as small as 15X15 to 50X60. The use of the machine would determine the size.

A CNC router allows a worker to create many projects that would be very time consuming and sometimes almost impossible to do otherwise. Cutting a complicated design into wood or even putting inlays into it are difficult for even the most skilled of carpenters, but with a CNC machine, these are done easily and accurately.

This makes CNC routers ideal for furniture making. The software for the machine allows you to design patterns or to do signs, once you know the software, and learning the software is not difficult.

Work with CNC equiment. The smaller machines, typically for the home shop worker, only require 120 voltage and can therefore be run on household current. These smaller table top machines only require 1 or 2 HP motors and are within the range of a hobbyist. A large machine can cost upwards of $20,000 while these smaller ones are about $7,000. Used machines are usually half the price of new ones, so for an investment of $3500, a home shop can have a very versatile machine. If someone were interested in making furniture for sale, it would pay for itself in no time.

A used CNC router therefore is quite a bargain. At half the cost of a new one, it is a very attractive option. Just make sure you shop around and determine the best machine for the type of machine work you will be doing. The used machines are older, and therefore not as fast as the newer machines. For the home shop this may not be as important an issue as price.

Used machines are available that have been rebuilt and these are a very good value as a rule. After a thorough inspection any worn or damaged parts of the machine are replaced and the result 1000 is a machine that is so good that many of the companies who do this are able to offer a warranty on the machine.

It is also important to have support available from the company. This will allow you to get installation instructions, and may also entitle you to free training on the software. If you are buying and using such a machine for the first time, this may be very important. You will want to make sure you are dealing with a company that can give you help and support in case you need it. A manual is important to have, but it may not answer all of your questions.

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